Using high-quality fruits and vegetables as raw materials, with vacuum frying, the combination of lower frying temperatures and reduced exposure to oxygen are thought to bring about a number of product benefits. The product preserves the original color, smell, taste and appearance of the fruits and vegetables. It has the characteristics of low fat, low calorie and high fiber. The benefits of vacuum fried product include nutrient preservation, enhanced color, less oil absorption, decreased carcinogens, and retains more nutrients than traditional frying.
Vacuum frying is a low pressure("vacuum frying" and "oil Separating") technology done in closed atmosphere, invented to overcome the disadvantages of conventional atmospheric deep frying method which produced greasy fries and oxidation of frying oil in short time.Vacuum frying has good potential to be applied for development of SNACKS fromFRUIT AND VEGETABLES with health benefits and better qualities.
Rapid removal of water from the food surface and inwards under reduced pressure at frying temperatures below the normal atmospheric boiling point of the oil results in high quality fried products. An appropriate vegetable oil is used as the heat transfer medium to cook the product. However, the low temperature and pressure reduces the absorption of fat by as much as 42%.
Using high-quality fruits and vegetables as raw materials, with vacuum frying, the combination of lower frying temperatures and reduced exposure to oxygen are thought to bring about a number of product benefits. The product preserves the original color, smell, taste and appearance of the fruits and vegetables. It has the characteristics of low fat, low calorie and high fiber. The benefits of vacuum fried product include nutrient preservation, enhanced color, less oil absorption, decreased carcinogens, and retains more nutrients than traditional frying.
Vacuum frying is a low pressure("vacuum frying" and "oil Separating") technology done in closed atmosphere, invented to overcome the disadvantages of conventional atmospheric deep frying method which produced greasy fries and oxidation of frying oil in short time.Vacuum frying has good potential to be applied for development of SNACKS fromFRUIT AND VEGETABLES with health benefits and better qualities.
Rapid removal of water from the food surface and inwards under reduced pressure at frying temperatures below the normal atmospheric boiling point of the oil results in high quality fried products. An appropriate vegetable oil is used as the heat transfer medium to cook the product. However, the low temperature and pressure reduces the absorption of fat by as much as 42%.
Our continuous fryers are a reliable and universal solution for high-performance frying of a wide range of products. Easy to use and maintain, minimum consumption of oil, continuous oil filtration, digital temperature control system and careful processing of your products are some of the features that make our fryers an ideal solution for industrial frying. In our continuous fryers, products are fried by immersion in hot oil and by moving across the frying bath on a single or multiple conveyor belt systems.
An automatic industrial continuous frying machine is used to fry potato chips, french fries, peanuts, onions, chicken meats and many other foods. As a result, it is core machine in vegetable, fruits and other food processing lines. Thanks to years of experience and rich knowledge, we can provide you customized commercial continuous fryer machines according to your needs and requirements. No matter what kinds of materials you want to fry, we can always offer your the most suitable ones with best frying results.
Potato chips production line produced in Shandong Bayi Food Industry Equipment Co.,Ltd. mainly uses fresh potatoes as raw materials. The capacity we can produce ranges from 50kg/hr to 1tph.
We have mature technology for this line. By changing the configuration of the machines, we can also produce apple chips, banana chips and French fries.
Detailed introduction of machines for Chips potato production line:
1. Hoister for Continuous potato chips making machine
1) Mesh belt uses304 SUS food grade stainless steel.
2) Supporting frame is 304 SUS 50*50mm square tubes.
3) 2mm of thickness stainless steel.
4) Motor is frequency conversion speed adjustment.
Automatically lift the potatoes. Labor-saving and durable is use.
2. Peeler for Chips manufacturing machine
1)use SUS 304 food grade stainless steel.
2)Rollers are made from wearable, anti-acid corrosion and anti-alkali corrosion materials. Durable in use.
3)Rollers are designed in swinging shape, no dead angle in removing the peels.
4)The machine adopts high precision one-time laser symmetrical cutting, ensuring the symmetrical structure of machine body. Easy and convenient in maintenance with long lifespan.
5)Spiral push rod design. Automatic discharging and adjustable discharging time.
6)Top part has water spraying device. Pipeline is stainless steel. Thickness is 2mm stainless steel plate.
3.Sorting conveyor for Automatic frying potato chips machine
1)This conveyor is used to sort out and conveyor the inappropriate potatoes. There are materials recycling port on the two sides of the conveyors. The bottom part of the recycling port has conveying structure.
2)Food grade PVC mesh belt. Durable in use and no damage to the potatoes. Mesh belt speed frequency is adjustable.
3)Supporting frame is 40*40mm square tubes. Side plate thickness is 2mm stainless steel 304.
4.Materials hoister for Ring potato chips making machine
1)Mesh belt uses304 SUS food grade stainless steel.
2)Supporting frame is 304 SUS 50*50mm square tubes.
3)2mm of thickness stainless steel.
4)Motor is frequency conversion speed adjustment.
5)Discharging part has water washing port.
5.Potato slicer for Machine potato chips small automatic production line
1)sizes of the potato chips: 2MM,6MM,8MM,10MM,12MM,15MM.
2). Adopt SUS 304 food grade material.
3). Reasonable machine structure. Input port is specially designed to avoid being cut.
4). Easy to operate, convenient in cleaning, labor-saving and saving cost.
6. air bubble washing machine for Semi automatic potato chips production line
The air bubble making machine is made of stainless steel. strong and durable in use. And there is no damage to the raw materials. The machine can save labor and water with stable and reliable performance. The washed materials is triple as clean as the normally manual cleaning. Using high pressure water current and air bubble occur device to strike the surface of the raw materials,the energy produced during rupture of the air bubble and materials contact will have striking and washing effect to the surface of the materials and then wash the materials into cleaning condition.
And the brushes installed in the machine can effectively clean the hair in the materials. High pressure water current makes materials into rolling state, getting rid of the pesticide residue. the floating materials can flow out from the overflow tank. the sediments are discharged from the outlet.
7.Blanching machine for Fresh potato chips making machine price
1) This machine is suitable for the washing of the seafood, fruits, vegetables, mushrooms and roots of the vegetables.
2) Inner body is 3mm stainless steel 304 plate. No leakage of water. Exterior body is 2mm stainless steel 304 plate.
3) Under the strike of the high pressure water bubbles, materials are tumbled in the water, which can effectively separate the mud, sand, debris and other materials. It has the features of great cleaning capacity,high washing efficiency,no damage to the materials, stable operation and saving water resources. At the end section of the air bubble cleaning, bringing materials to the next section through conveyor. In the conveying process, materials are sprayed and cleaned once time by high pressure water pump.
4) Pipelines are aligned horizontally. Water discharging ports are set at one side of the machine.
8.Air drying machine
5) Cooling the material by air. There are two sections of the mesh belt. Materials are got tumbled from first section to the second section, ensuring two parts of the materials can be dried.
6) Mesh belt is stainless steel spiral belt. Operation speed is manual controlled.
7) Centrifugal fan is 0.37kw. Side plate thickness is 2.5mm 304 stainless steel plate.
8) Stainless steel plate is installed under the mesh belt to ensure the floor is clean.
