automatic frozen french fries production line frozen french fries line
Brief Introduction of full automatic machinery french fries line
French Fries production line is similar to potato chips production line in technology. It needs the washing, peeling, cutting, blanching and frying. The only difference is that the French Fries line also needs the freezing process.
Flow chart of french fries line
Materials input----peeling----sorting---hoisting & Vibration---Slicing---blanching-----air drying----frying---deoiling----quick freezing----packaging.
Machines used for French Fries production line
1)Hoister 2)peeler 3)material sorting conveyor 4)hoister& Vibrator 5)slicer 6)blanching machine 7)air dryer 8)continuous fryer 9) Vibration deoiling machine 10)deoiling conveyor 11) quick freezer 12)Multi head packaging machine.
Technical parameter of machines for French Fries production line
No. | Product name | Model | Power(kw) | Size(mm) | Note |
1 | hoister | TSJ-2500*800 | 0.37 | 2500*900*1300 |
|
2 | peeler | QPJ-2500*840 | 2.2 | 2500*840*1300 | Peeling efficiency:85% |
3 | Sorting conveyor | SSJ-2500×600 | 0.37 | 2500×600×1000 |
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4 | Hoister+vibrator | TSJ-800 | 0.37 | 3000×800×1350 |
|
5 | slicer | QTJ-800 | 0.75 | 820*510*870 | Thickness: 2-20mm |
6 | Blanching machine | PTJ-5000*800 | 0.75 | 5000*1400*1350 |
|
7 | Air dryer | LSJ-4000*800 | 0.75 | 4000*1200*1800 |
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8 | Continuous fryer | BYL-5500*800 | 160 | 5500×2000×2000 | Frying time:1.5-4 minutes |
9 | Vibration deoiling machine | LYJ-3000*1200 | 0.75 | 3000*1400*1200 |
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10 | Deoiling conveyor | SSJ-2500*800 | 0.37 | 2500×900×1000 |
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11 | Quick freezer | YSLD1000A | 150 | 18200*1800*2550 |
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12 | Packaging machine | Bzj-720 | 10 | 1780*1350*1700 |
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Detailed introduction of machines for French Fries production line
1.Hoister
Mesh belt uses304 SUS food grade stainless steel.
Supporting frame is 304 SUS 50*50mm square tubes.
2mm of thickness stainless steel.
Motor is frequency conversion speed adjustment.
Automatically lift the potatoes. Labor-saving and durable is use.
2.Peeler
1)use SUS 304 food grade stainless steel.
2)Rollers are made from wearable, anti-acid corrosion and anti-alkali corrosion materials. Durable in use.
3)Rollers are designed in swinging shape, no dead angle in removing the peels.
4)The machine adopts high precision one-time laser symmetrical cutting, ensuring the symmetrical structure of machine body. Easy and convenient in maintenance with long lifespan.
5)Spiral push rod design. Automatic discharging and adjustable discharging time.
6)Top part has water spraying device. Pipeline is stainless steel. Thickness is 2mm stainless steel plate.
3.Sorting conveyor
1)This conveyor is used to sort out and conveyor the inappropriate potatoes. There are materials recycling port on the two sides of the conveyors. The bottom part of the recycling port has conveying structure.
2)Food grade PVC mesh belt. Durable in use and no damage to the potatoes. Mesh belt speed frequency is adjustable.
3)Supporting frame is 40*40mm square tubes. Side plate thickness is 2mm stainless steel 304.
4.Materials hoister+Vibrator
1)Mesh belt uses304 SUS food grade stainless steel.
2)Supporting frame is 304 SUS 50*50mm square tubes.
3)2mm of thickness stainless steel.
4)Motor is frequency conversion speed adjustment.
5)Discharging part has water washing port.
5.Potato slicer
1)sizes of the potato chips: 2MM,6MM,8MM,10MM,12MM,15MM.
2). Adopt SUS 304 food grade material.
3). Reasonable machine structure. Input port is specially designed to avoid being cut.
4). Easy to operate, convenient in cleaning, labor-saving and saving cost.
6.Blanching machine
This machine is suitable for the washing of the seafood, fruits, vegetables, mushrooms and roots of the vegetables.
Inner body is 3mm stainless steel 304 plate. No leakage of water. Exterior body is 2mm stainless steel 304 plate.
Under the strike of the high pressure water bubbles, materials are tumbled in the water, which can effectively separate the mud, sand, debris and other materials. It has the features of great cleaning capacity,high washing efficiency,no damage to the materials, stable operation and saving water resources. At the end section of the air bubble cleaning, bringing materials to the next section through conveyor. In the conveying process, materials are sprayed and cleaned once time by high pressure water pump.
Pipelines are aligned horizontally. Water discharging ports are set at one side of the machine.
7.Air drying machine
Cooling the material by air. There are two sections of the mesh belt. Materials are got tumbled from first section to the second section, ensuring two parts of the materials can be dried.
Mesh belt is stainless steel spiral belt. Operation speed is manual controlled.
Centrifugal fan is 0.37kw. Side plate thickness is 2.5mm 304 stainless steel plate.
Stainless steel plate is installed under the mesh belt to ensure the floor is clean.
8.Frying line
The body of the fryer uses SS 304 material. Side plate uses 4mm stainless steel plate. Bottom part uses 5mm stainless steel plate.
Materials can fried are potato chips, French fries and snacks.
Discharging oil cover and mesh frame can be lifted separately, which is easier to be cleaned.
There are 4 pieces of temperature control point, which control the temperature of each section. Stainless steel electric heating pipes.
Precision temperature control system ensures the frying medium temperature is between ±2℃.
9. Vibration deoiler machine
1)Mesh belt control is frequency conversion speed control. Oil is removed from air drying. Side plate thickness is 2.5mm stainless steel material.
2)Bottom part of the conveyor has the oil receiving box to keep the floor clean.
3)High efficiency low noise axial flow fans are added to get rid of oil fast.
10. Deoiling conveyor
1)Mesh belt control is frequency conversion speed control. Oil is removed from air drying. Side plate thickness is 2.5mm stainless steel material.
2)Bottom part of the conveyor has the oil receiving box to keep the floor clean.
3)High efficiency low noise axial flow fans are added to get rid of oil fast.
11. Quick Freezer
Our single body quick freezer is composed of inlet, insulation body, outlet, transmission system, air circulation system, evaporator, cooling source system and electric control system. We can customize for clients the capacity.
12. Packaging machine
Generally, we use multihead packaging machine to pack the quick frozen French fries. It includes 5 pieces in total: 1) main machine 2)10 heads scales 3)z type conveyor 4)platform 5) finished product conveyor.
Our company
Established in 2015, Shandong Bayi Food Industry Equipment Co.,Ltd. is located in Zhucheng, Weifang city with convenient transportation. The factory covers about 50,000 m2 with working more than 70 working staff. We have our own research and development center. Main products of Bayi are Vacuum fryer, potato chips production line, potato sticks process line, banana chips plant and other auxiliary equipment such as potato peeler, potato slicer, fruit drying oven, fruit and vegetable washing line and pasteurization line.
Contact for more information about frozen french fries making machine
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